Notes
Slide Show
Outline
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Make an IMPACT with OEE!
  • Section 1: What is OEE
  • Section 2: OEE IMPACT Software + Connect
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Introduction
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Key Performance Indicators
  • Machine cycle times
  • Machine availability
  • Downtime
  • Utilisation
  • Throughput
  • Shop-floor losses
  • Maintenance performance
  • Product performance
  • Meantime between failures
  • Bottleneck identification
  • Production and shift performance
  • Target capacity planning
  • Waste
  • Plus much, much more……..


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What is OEE
  • If you don’t measure it how can you hope to manage it?



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What is OEE
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OEE Calculation in action:
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What is OEE
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Measuring OEE
  • Simple system (can be achieved with manual data collection and entry system)
    • Machine Status (Running or Stopped)
    • Product Count
    • Quality Rejects
    • Simple stoppage reasons (Critical, Moderate, Non-Critical)


  • More advanced (usually achieved with automated data collection system)
    • Machine Status (Running or Stopped)
    • Product Count
    • Quality Rejects
    • Asset Grouping
    • Event Line Viewers
    • Job Planning
    • Advanced Security
    • Many stoppage reason against categories
    • HR operating machine



  • Why not consider a mix and match
    • Manual Data entry and Automated!
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Start small and simple but, scalable.

  • Manual Data Collection
    • Collect the data through paperwork entry forms filled in by operators
    • Replace Excel or Access Software Solutions
    • Analyse with OEE IMPACT



  • Manual and/or Automated Data collection
    • Install OEE IMPACT Connect and collect data automatically from assets.
    • Analyse with OEE IMPACT in real time and Historically

  • Here is an example of how it would work:


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How OEE IMPACT Works
(manual data collection)
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How OEE IMPACT Works
(manual + Automated data collection)
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Typical OEE IMPACT Connect
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OEE IMPACT Connect DCT
  • OEE IMPACT CONNECT D.C.T (Data Connection Terminal)
    • Price for features delivered leader in market place
    • Features
      • Ethernet (Wi-Fi)
      • Up to two serial ports (barcode reader HR Cards, RF ID etc..)
      • Outputs
      • Mains powered
      • Compact
      • Easy to configure
      • Internal I/O power supply (24v)
      • Expandable with data logging
      • Compact design
      • Can be used with LEAN IMPACT MES Systems
    • Benefits working with Schneider
      • Support
      • Global supplier
      • Leading technology supplier
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Manual Data Entry Form
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Production Performance
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Shift OEE
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Reporting Tool
  • Over 200 pre-defined reports as standard
  • Total flexibility on reporting
    • Graphical charts
    • Text reports
  • Fast data retrieval
  • Export data to nearly any file or program type
    • Get reports that drop into Word or Excel
  • Send reports to printers, via emails and through other mediums.



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Report Generator
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Downtime Summary
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Downtime Components
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Downtime Trend
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Machine Failure
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Simple Reject Report
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OEE Components
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OEE for all Machines
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OEE Time Trend
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OEE Grid View
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Production Performance
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Data Grid
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Chart Editor
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Report Summary
  • In this short presentation you have seen a fraction of what the OEE IMPACT reporting tool has to offer.


  • With over 200 report formats to choose from OEE IMPACT has the report you need, from simple text summary reports to complex multi-display 3D/2D charts on the same screen.


  • Identify major problems quickly and use OEE IMPACT’s report generator to drill down onto the major issues.




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Real Time OEE
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Real Time Graphics
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Line & Cell Production
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Performance Summary
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Event Viewer
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Production Schedules
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Gemba Solutions Software Product Range
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Hardware & Software Requirements
  • OEE IMPACT minimum recommended PC requirements:


    • Software Recommended
      • Windows 2000 or XP (latest service packs)


    • Minimum Hardware
      • PIII 800  or equivalent
      • 500 Mbyte hard disk space free
      • 64 Mbyte RAM
      • 1024x768 32 bit graphics card and monitor (preferred)
      • Network card (for multi-user configuration)


    • Please check with our technical sales team for up to date requirements.


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Summary
  • Price starts from only £1595.
  • Full product demonstration system available.
  • 30 day fully featured package, enter your data and try before you buy!
  • Manual and Real-time Solutions
  • Eliminate bespoke Access and Excel systems.
  • Five-user network included in the price as standard.
  • Over 200 standard reports included, together with a custom report builder.
  • Easy to install, configure and use.
  • Provides full standard OEE data entry and reporting as well as the ability to report OEE on labour, shifts, products and much more…..
  • Understand downtime, set-up, wastage, Idle time, Meantime Between Failure (MTBF) + more….
  • Expandable and scalable to fully features LEAN IMPACT MES System.
  • Full web and telephone support service.
  • OEE IMPACT training courses available locally throughout the country.






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What People Say

  • Here is what people are saying about OEE IMPACT:


  • “Not just another toolkit to see data”
  • “Configuration is easy and intuitive”.
  • “Data entry is a delight to use”.
  • “The reporting and analysis tool allows instant and outstandingly flexible reporting”
  • “Installation was simple and required no additional software”.
  • “The cost against the functions you get in OEE IMPACT are amazing”.
  • “Gemba Solutions have a real winner in OEE IMPACT”.
  • “Five network nodes ‘as standard’ allows exceptional flexibility”.
  • “Knowing OEE IMPACT is part of the CATS IMPACT MES Suite is a bonus”.
  • “OEE IMPACT is the most advanced OEE Management Software on the market”.
  • “Starting at £1595 this is real value for money, how do Gemba do it?”
  • “Well done Gemba Solutions for yet another really useful software product”.
  • “OEE IMPACT paid for itself in less than 2 months!”






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And Finally…
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Your Free OEE Trial
  • 1. OEE IMPACT is offered on a FREE trial basis and is supplied with a ‘typical set’ of production data with which the offered functionality can be viewed and evaluated in demo mode. “In demo mode you cannot configure the system or enter new production data.”


  • 2. You can register your product for a FREE 30 day Trial. Once the product has been registered, OEE IMPACT will switch from demo mode to trial mode. In this mode OEE IMPACT can be configured to reflect your actual process and real production data can be entered, enabling you to see the real IMPACT that could be made on your equipment efficiencies.


  • In order to register your demo version of OEE IMPACT and measure your OEE visit our website at www.oeeimpact.co.uk/support


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Make a Difference