Gemba Solutions provides manufacturing efficiency improvements

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Expand your systems to meet Lean Manufacturing and Production Monitoring Requirements

Product Tracking

Product Genealogy

Kanban

Smed

Value Stream Mapping

Personnel Deployment /HR Tracking

Production scheduling

Setup and Idle time Improvements

Material Tracking

Batch Production Monitoring

Expanded Manufacturing KPI's

Quality / Work Instructions

Paperless Shop Floor

Real time OPC data collection

How we can help

Gemba Solutions provide software solutions and services, empowering our clients with production monitoring information from the shop floor to the boardroom, for the benefit of their business and providing lean manufacturing software solutions.

What’s in a name

Taken from Gemba Kaizen, a philosophy promoting continual improvement in the workplace, ‘Gemba’ is the ‘real place’, the place where the action is and where a real difference can be made.

Our Goal

Gemba Solutions provide a range of products and services, aimed at the manufacturing and process industries, designed to bring efficiency improvements to the workplace.

Single source solutions

We also provide our ‘LEAN IMPACT’ Lean manufacturing software, a solution comprising the best of shop floor data capture (SFDC), downtime, efficiency, scheduling, product/HR tracking and on-line quality, Gemba helps its clients to achieve manufacturing efficiency improvements throughout the workplace.

LEAN IMPACT distributes key information to the place where it is most needed, providing live efficiency feedback to the shop floor, production statistics to the production management and key performance indicators (KPI) to the executives, enabling empowered decision making to aid real improvements against business drivers.

Focus on Deliverables

The manufacturing efficiency improvements achieved through the implementation of LEAN IMPACT & OEE IMPACT will help to maintain quality whilst driving down costs and improving efficiency, key goals in any company’s quest for improvement and profitability.

LEAN IMPACT makes the most of the latest technologies, providing a suite of web-enabled tools through which production information can be examined and analysed, enabling overall equipment effectiveness (OEE) and overall plant efficiency (OPE) to be easily determined.

Quality Assured

Gemba strive to provide a quality and professional solution, holding accreditation for ISO9001 TickIT and Microsoft Certified Solution Provider. Gemba offer a wide range of automation services (PLC, SCADA, MIS, SFDC and MES) enabling us to provide our clients with a unique solution providing a total Manufacturing Execution System.

Quality systems for Manufacturing Process Improvements